Construct a Picket Chevron Barn Door

Build A Chevron Barn Door, Wood Herringbone Barn Door, Woodworking Plans, Remodelaholic

Construct a cast wooden DIY chevron barn door with a herringbone development. Photograph educational plus a PDF woodworking plan to make it simple to construct your personal barn door from reclaimed wooden or contemporary lumber. 

See extra DIY doorways and barn doorways in our Close The Entrance Door DIY collection, plus our alternatives for inexpensive barn door {hardware} right here. 

DIY chevron barn door, wood herringbone barn door, woodworking plans and tutorialGet the chevron barn door plans HERE

Construct a Chevron Barn Door

by way of reader Emily Seaton | woodworking plan by way of Amy of Hertoolbelt

Emily constructed this beautiful wooden chevron barn door as a part of her boys’ rest room renovation. She stocks her tale beneath, and Amy has put in combination a construction plan so you’ll be able to construct your personal door similar to Emily’s!

Get the detailed woodworking plan HERE to construct your personal chevron barn door the use of new lumber, or the use of reclaimed hardwood ground like Emily presentations within the picture educational beneath.

The completed barn door measures 39 ½” W x 84 ½” H x 1 ½” D.

DIY chevron barn door, wood herringbone barn door, woodworking plans and tutorial

Fabrics and Gear

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The chevron barn door is constructed the use of plywood and luan, with 1x lumber for the design and herringbone main points. (Emily presentations how she used reclaimed wooden floors beneath.)

Construction A Picket Chevron Barn Door for a Boys’ Toilet Renovation

Hi Remodelaholics!  My title is Emily and I are living right here.

fixer upper with chevron barn door woodworking plans, wood herringbone barn door

We moved into this 90 one thing 12 months previous Kansas Town area lower than a 12 months in the past with 3 boys (together with an toddler, a Four 12 months previous and a Five 12 months previous), a seventy pound canine and an loopy trust that lets rehab maximum it all on our personal.  What it lacked in trendy prerequisites (it had no duct paintings, gutters, insulation, and many others.) it made up for in attraction and house.

After we walked in for the inspection there used to be water pouring throughout the entryway, remnants of termites within the eating room and asbestos within the popcorn ceiling.  To mention this used to be a fixer higher used to be an underestimation however we beloved the massive nook lot, the format and the group.

That is Georgia.

Build and amazing chevron barn door with this great tutorial and woodworking plans.

She lived right here prior to me, together with her two grownup bachelor sons.  From what I will be able to inform thru images and letters the circle of relatives left in the back of, Georgia and her boys look like pretty individuals who adored this previous area and made many nice reminiscences in it.  Even though we now personal the home, there may be nonetheless a number of Georgia to be discovered in all places (together with this portrait which my husband helps to keep striking on our 2d surface touchdown for some reason why).

Georgia and I percentage a love for this previous stunning house.  Then again we phase tactics when involves one of the best ways to blow their own horns its historical good looks.  Georgia most popular to hide it up with layers of wallpaper, paint, carpet and velvet (sure we got rid of a truckload of dusty velvet drapes).  Now, I’m going room by way of room to be able to repair the unique wonders of our without end house whilst weaving in a couple of trendy gemstones.  Someplace between making faculty lunches, naptimes and chasing round my 12 months previous, I’m looking for the time to show Georgia’s house into one who I will be able to name my very own.

I’m positive that Georgia would no longer approve.

We haven’t any plans to ever transfer so I take general convenience in making this house simply as we would like it.  My husband and I had been compelled to construct units whilst in faculty to satisfy our Theater scholarships.  Little did I understand how fruitful the ones store classes could be for us!  We now have by no means rehabbed a area prior to, however we dove it head first and haven’t appeared again.  Our most up-to-date undertaking concerned turning an old-fashioned bed room and hooked up tub into an area for my two oldest boys.  Here’s the gap prior to (Sure, this is red floral wallpaper.  And sure, additionally it is at the ceiling.  I informed you Georgia used to be in all places):

boys bathroom before remodel and chevron wood herringbone barn door - via @Remodelaholic

And this is the toilet which we took all the way down to the studs, leaving best the ceiling and the unique hexagon mosaic tile surface.

boys' bathroom remodel with original tile

This room wanted many stuff, together with a brand new rest room door.  I like to seek out cool issues from blogs, like this one, or Pinterest, and recreate them.  As they are saying, there may be not anything new below the solar and It’s not that i am above stealing any thought this is a good suggestion.  I discovered an incredible model of a barn door on The Accessory Piece and knew I sought after to make it, or one like.  Here’s the door I in the end got here up with (which Amy created woodworking plans for right here):

DIY chevron wood herringbone barn door for a bathroom

Why make a selection a barn door?

I determined on a barn door as a result of in elevating 3 boys below the age of 7 the semblance of my area frequently appears extra like a barnyard than a spot the place civilized other folks are living.

There have been additionally sensible causes that made the barn door a just right have compatibility.  The unique door swung inward and to the proper which is most probably why the sunshine transfer used to be at the reverse facet of the room above the sink as an alternative of to the proper of the door the place you could possibly in most cases in finding the sunshine transfer.  I had visions of my boys stumbling throughout chilly tile in the course of the night time blindly looking for the transfer above the sink.  We solved this downside by way of transferring the sunshine transfer to the proper of the door however we needed to get rid of the inward swinging door.  The barn door solved the logistical downside.

Some other folks recommend barn doorways aren’t just right for toilets for privateness causes however bearing in mind that is inside of a bed room I believed it might be ok.  But even so, how a lot privateness do Four and six 12 months previous boys in point of fact want anyway?  They hardly shut the door when they’re doing their trade as it’s.

herringbone detail on a wood chevron barn door, diy woodworking plans

Opting for Picket for the Chevron Barn Door

I had just lately been to my native Habitat for Humanity Repair and knew they’d a big inventory of various hardwood ground for a $1 a foot.  No longer in point of fact figuring out how a lot wooden I wished (I most probably went again three times for extra) I picked thru items I believed had been a just right combine.  I began by way of measuring the outdoor of the door body to the toilet.  In my case, it used to be 39” extensive and 83” tall. (The printable woodworking plans are constructed to those identical measurements, however you’ll be able to alter the scale if wanted.)

I went to House Depot and had them lower a sheet of ½’ plywood and a sheet of luan all the way down to 38” extensive, one inch wanting the door body width to permit for framing the outdoor with trim.  The luan is the again of my door and the plywood makes up the center of the construction.

After you have the fabrics, the door will also be built in a couple of elementary steps. I’ll display the footage right here, and you’ll be able to get a complete lower record and meeting diagrams right here within the woodworking plan.

Time & Price

The development of the chevron barn door took roughly 3 – 2 hour periods.  Putting the door is certainly a bunch effort however I controlled the development myself.

Price breakdown:

  • Hardwood floor- $30
  • Trowel handle- proficient
  • 4, 1×2- 8FT strips- $5
  • 4×Eight sheet Luan- $13
  • 4×Eight sheet plywood- $23
  • Door {hardware} – $98
  • Leather-based handle- $3
  • Tacks for handle- $3

build chevron barn door with herringbone details

Construct a DIY Chevron Barn Door

Step 1: Create the Door Base

Glue the luan and plywood in conjunction with wooden glue.  The luan facet will have to be at the surface.  Set heavy pieces on most sensible throughout to compress the luan to the plywood and let it dry.  I used best wooden glue for this step.  I knew this may no longer be sufficient power for the completed product however will return with quick nails to safe.

Step 2: Make a choice Picket for Herringbone Barn Door Trend

Get started arranging the hardwood surface to seek out the development you favor maximum.  I feel it’s useful to attract out a diagram prior to you get started so you recognize what it’ll seem like. I used Five horizontal slats on the most sensible of the door prior to starting the break up herringbone barn door development – or name it chevron, no matter you favor.

The printable woodworking plans have a complete diagram and lower record, together with board widths, to make the format simple. 

I began laying out and construction the face of the door from the outdoor in.   I didn’t have items lengthy sufficient to run the duration of the door at the edges, so I put the seam at the left the place I deliberate for the manage to move.

diy reclaimed wood herringbone barn door, chevron barn door


Step 3: Connect The Picket Face

Get started securing the wooden floors edges with wooden glue and 1 1/4” nails. Start with the highest and facet frames, then the highest horizontal items. You’ll be able to upload the ground face body piece now like Emily did, or wait to put in it after the herringbone barn door element (like recommended within the woodworking plans).

I used a pneumatic nail gun, which makes this procedure very rapid.  Plus, there may be not anything like the use of a nail gun to vent the frustrations of the chevron barn door, reclaimed wood herringbone barn door detail


Step 4: Lower The Door Stile

Lower a 1×2 to run down the center.  Wait to safe this piece till the entire diagonals are lower to suit.  This provides you with wiggle room to squeeze within the closing piece of the herringbone barn door development.

Step 5: Lower and Set up Herringbone Barn Door Trend

To begin the herringbone diagonals, I began on the nook with a triangle I lower from a much wider piece of ground.  From there it used to be a question of marking the duration of each and every lower till I were given to the top.  Those are all 45 stage angles and a triangle may be very useful. The woodworking plan comprises an in depth diagram of lengths and sizes to make this phase even more uncomplicated!

An benefit of running with hardwood ground is that each and every piece is manufactured with a tongue and groove edge to ensure that the items to suit into one any other.  All it’s important to do is ready it in and gently hammer the items in combination.  Then safe each and every piece with the pneumatic a wood barn door with chevron pattern, diy herringbone barn door detail


Step 6: Upload Barn Door Body

After the entrance of the door is done its time to border the perimeters.  The thickness of the door equaled 1 ½” (1/4” luan + ½”plywood + 3/4” hardwood surface).  This allowed me to make use of 1x2s strips of wooden (which if truth be told measure at ¾” x 1 ½”) to border the door.  I lower the 1x2s at a 45 stage perspective and hooked up them to the outdoor edge with a pneumatic gun.


attach wood herringbone barn door back and frame

Step 7: Safe Barn Door Backing

The again of the door is simply the sheet of luan.  Hammer quick nails across the fringe of the luan for extra power.

Step 8: End

In case your precision with a noticed is anything else like mine, you will have gaps within the corners of the trim.  Fill any imperfect corners (in my case all) with wooden filler.  When dried, sand till easy.

diy herringbone barn door detail on a chevron barn door, woodworking plan

I had meant to stain the door however after all of it got here in combination I in point of fact beloved the herbal glance of the hardwood surface.  I gave it 3 coats of polyurethane the use of a foam brush.

finished diy chevron barn door, wood herringbone barn door accents

Reclaimed Picket Barn Door {Hardware}

I purchased the barn door {hardware} on Ebay.  There are a number of choices however I went with a elementary taste. (See extra inexpensive barn door {hardware} right here.)

This door is heavy however didn’t exceed the 200lbs weight restrict of maximum barn door {hardware}.  Making an allowance for how extensive our door is we went with the lengthy 6.6 FT possibility antagonistic to the 6FT.  Given the thickness of our baseboards, we hung the {hardware} backwards so the door could be farther clear of the wall.

barn door hardware, chevron barn door with herringbone detail

The barn door manage is an previous trowel my aunt discovered at an property sale.  I took it from her figuring I’d use it at some point.  I discovered the easiest position inside of a month.

diy barn door handle and hardware, chevron herringbone barn door

We wanted a small manage to open the door from the interior of the toilet.  I come to a decision on a strip of leather-based that I hooked up with tacks.

leather diy barn door handle, herringbone wood chevron barn door

Whilst looking for leather-based at Pastime Foyer I will be able to throughout those leather-based bookmarks.  The dimensions is best possible.  I hammered it on with massive nail heads leaving some slack so the manage could be more uncomplicated to take hold of.

leather diy barn door handle, herringbone wood chevron barn door

leather diy barn door handle, herringbone wood chevron barn door


Completed Barn Door + Boys’ Toilet Renovation

Here’s the completed product, with a view into my boys’ new rest room.  The tiling may be my paintings.  I credit score my husband with the plumbing and electric.

diy bathroom renovation with herringbone barn door DIY

Bed room and Toilet Notes:

  • Bed room colour:  Benjamin Moore’s Hale Army
  • Toilet vainness and sinks:  Ikea’s Hemnes/ Rattviken with Braviken sink
  • Tap: Ikea’s Runskar
  • Mirrors:  Ikea’s Savern
  • Wall Tile: House Depot’s Snow White Brick 12×12” mosaic tile
  • Ground Tile: authentic to the home
  • Mild Fixtures: Pottery Barn Outlet, Covington Articulating Unmarried Sconce with out the colour (we broke one so determined to move with out and use Edison bulbs as an alternative).

This door is the easiest crowning glory to this mattress and tub rework.  I do know I find it irresistible greater than my boys do however I am hoping they’ll come to comprehend it at some point too.  Whilst I would not have a weblog, you’ll be able to apply me on Instagram.

Extra DIY barn doorways:

plus 35 extra DIY barn doorways right here. 

Please pin this to save lots of and percentage it with your folks!


Build A Chevron Barn Door, Wood Herringbone Barn Door, Woodworking Plans, Remodelaholic

Build an amazing chevron barn door with this great tutorial and woodworking plans.

First revealed 30 Mar 2015 // Up to date 19 Would possibly 2020

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About Amy Baesler

Amy is the device lover at Hertoolbelt. On Hertoolbelt, Amy stocks DIY furnishings plans, handyman tutorials, and craft patterns. She has two pint sized ‘helpers’ that lend a hand make things better round the home and construct amusing initiatives.

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